Manufacturing Futurist
PROJECTS & TESTIMONIALS

Latest and Significant Projects

Reverse-Engineered SAP deployment at Mexico manufacturing facilities exposing key business risk and suboptimal performance and cost. Created end-to-end project plan and re-deployed them with the correct master data and data structures that enabled them to go from a crisis past due situation to being current to their customer demand and stable for the last eight months. While doing this, developed and executed a comprehensive training and development plan for the site to ensure native understanding of system functionality and business processes necessary to be successful.

Determined that the Advanced Components and Manufacturing Division did not have a integrated systems solution road map and strategy for its plants around the world. Developed a multi-generational project plan to implement a cohesive strategy focused on the next 5 years. Built consensus with top leadership to endorse and approve the plan. Strategic solution improvements focused on Mexico plants will be replicated to North America, China & Asia-Pacific and then Europe. This plan will deliver significant integrated, end-to-end solution improvements to strengthen competitive advantage in our various local markets.

EDI (Electronic Data Interchange) - Identified key structural deficiencies that were preventing all Mexican facilities from systematically utilizing inbound EDI signals. Immediately launched a project and led a cross-functional team both in the US and in Mexico to identify process and systems shortfalls and correct them. EDI mapping and process errors were identified and corrected. Significant improvements to data quality, grief resolution, invoice payment reconciliation, receiving and overall visibility to supply chain. Pilot scheduled for early Q2 of '18. Targeting over $5M in value due to reduced on-hand inventory and safety stock requirements across all Mexican plants.

Assessed Mexican manufacturing and assembly facility and determined that Manufacturing Engineering and Supply Chain were disconnected systemically and by process. Immediately launched a project and led a cross-functional team both in the US and in Mexico to determine process and system shortfalls and correct them. This led to the complete re-design of the manufacturing engineering structure, routing and material allocation as well as integrating Logistics and Supply Chain structures and configuration to support Operations. This new structure will go live on 21 March '17 and will address key process and system shortfalls. Significant improvements to material availability, Logistics execution and Operations and Supply Chain visibility and accountability are anticipated. This project is being bench-marked internally and will be replicated across the other two assembly lines and at two other Mexican manufacturing facilities.

Assessed Mexican manufacturing facilities' organizational structure to include training and development. Discovered serious shortfalls in both training and system access, but also in significant gaps in key roles not present in the current organization. Met with key leaders both in the US and in Mexico and gained approval for a comprehensive training and development plan to include the selection and promotion of select individuals into key missing functional roles. Comprehensive cross-functional training is in its second month of execution with full support at all levels with immediate impact to job efficiencies and overall engagement.
Assessed Mexican manufacturing facilities' organizational structure to include training and development. Discovered serious shortfalls in both training and system access, but also in significant gaps in key roles not present in the current organization. Met with key leaders both in the US and in Mexico and gained approval for a comprehensive training and development plan to include the selection and promotion of select individuals into key missing functional roles. Comprehensive cross-functional training is in its second month of execution with full support at all levels with immediate impact to job efficiencies and overall engagement.

Co-led North West Division Light Cloud project. This project was to audit, update and refresh the fashion lighting and fan displays across the major stores of the North West Division. Led a small team that traveled across Colorado, Montana, Alaska, Washington, Oregon and Utah. Project led to an overall 10% sales increase at selected stores. Replication projects across other divisions were launched as a result.

Worked with the Dean and selected faculty of ICC to make them an SAP Alliance University. This would enable ICC to begin teaching progressive SAP certificate courses locally to better meet the demand for an SAP savvy workforce. Partnered with adjunct professor to teach the initial basic introductory classes. To date three classes have been taught over three semesters and the class offerings are increasing.
Testimonials
“Brent did an excellent job leading the application architects in my organization. He has an excellent understanding of the end-to-end value chain chain processes (buy, make, sell). As a business leader in the IT organization he brought real life experience and strong credibility he earned from his prior assignments. He then has the rare ability to be able to balance the IT capabilities (strong SAP) with the desired business needs. Finally he is a great leader that inspires his team as well as a hard worker that can be relied upon.”
Volker Schulmeyer, IT enabled business transformation leader/SAP/Enterprise Architecture at Caterpillar, Inc.